Last week, a research team from the Alliance for System Safety of UAS through Research Excellence (ASSURE) released a report concluding that drone collisions with large manned aircraft can cause more structural damage than birds of the same weight for a given impact speed.

The FAA will use the research results to help develop operational and collision risk mitigation requirements for drones. ASSURE conducted its research with two different types of drones on two types of aircraft through computer modeling and physical validation testing.

Kiran D’Souza, assistant professor of mechanical and aerospace engineering at Ohio State, led the engine ingestion portion of the first-of-its-kind study.

“Even small unmanned aircraft systems can do significant damage to engines,” D’Souza said.

Reports of close calls between drones and airliners have surged. The FAA gets more than 100 sightings a month of drones posing potential risks to planes, such as operating too close to airports. The FAA estimates that 2.3 million drones will be bought for recreational use this year, and the number is expected to rise in coming years.

Unlike the soft mass and tissue of birds, drones typically are made of more rigid materials. The testing showed that the stiffest components of the drone — such as the motor, battery and payload — can cause the most damage to the aircraft body and engine.

Led by Gerardo Olivares, director of Wichita State University’s National Institute for Aviation Research, the team evaluated the potential impacts of drones weighing 2.7 to 8 pounds on a single-aisle commercial transport jet and a business jet.

They examined collisions with the wing leading edge, the windshield, and the vertical and horizontal stabilizers. The windshields generally sustained the least damage and the horizontal stabilizers suffered the most serious damage. The severity levels ranged from no damage to failure of the primary structure and penetration of the drone into the airframe.

An expert in gas turbine dynamics, Ohio State’s D’Souza conducted computer simulations to evaluate the potential damage of a drone entering a generic mid-sized business jet engine, including damage to fan blades, the nacelle and the nosecone.

The simulations revealed that the greatest damage and risk occurs during takeoff, since the fan is operating at the highest speed at this phase of flight. The location of the drone’s contact on the fan is a key parameter, with the most damage occurring when the impact is near the blade tip.

According to D’Souza, the next step is the development of a representative commercial jet engine model for ingestion simulations, as well as full-scale testing to verify and validate the simulations. The team is planning additional research on engine ingestion in collaboration with engine manufacturers, as well as additional airborne collision studies with helicopters and general aviation aircraft.

The researchers concluded that drone manufacturers should adopt “detect and avoid” or “geo-fencing” capabilities to reduce the probability of collisions with other aircraft.